Fuel Supply System

Fuel Pump/Fuel Gauge Sending Unit Replacement

11-439  

Special Tools Required

Adjustable ring wrench 07WAA-0010100

  1. Relieve the fuel pressure (see page 11-430).
  2. Remove the fuel fill cap.
  3. Remove the seat cushion (see page 20-237).
  4. Remove the access panel (A) from the floor.

  1. Disconnect the fuel pump 5P connector (B).
  2. Disconnect the quick-connect fitting (C) from the fuel tank unit.
  3. Using the tool, loosen the fuel tank unit locknut (A).

  1. Remove the locknut (A), the fuel filter (B), the fuel gauge sending unit (C), the case (D), the wire harness (E), and the fuel pressure regulator (F).

  1. When connecting the fuel tank unit, make sure the connection is secure and the suction filter (G) is firmly connected to the fuel pump (H).
  2. Install the part in the reverse order of removal with a new base gasket (I) and new O-rings (J), then check these items:
  • When connecting the wire harness, make sure the connection is secure and the connector (K) is firmly locked into the place.
  • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
  • When installing the fuel tank unit align the marks (L) on the fuel tank (M) and the fuel tank unit (N).