NOTE: If replacement is required, always replace the synchro sleeve and hub as a set. Support the bearing inner race with a socket (A) and push down on the mainshaft (B). Standard: 0.06 – 0.21 mm (0.002 – 0.008 in.) Service Limit: 0.3 mm (0.1 in.) Measure the clearance between 2nd (C) and 3rd (D) gears with a feeler gauge (E). If the clearance is more than the service limit, go to step 3. If the clearance is within the service limit, go to step 4. Measure the thickness of 3rd gear If the thickness of 3rd gear is less than the service limit, replace 3rd gear with a new one. If the thickness of 3rd gear is within the service limit, replace the 3rd/4th synchro hub with a new one. Standard: 27.92 – 27.97 mm (1.099 – 1.101 in.) Service Limit: 27.85 mm (1.096 in.)

Measure the clearance between 4th gear (A) and the spacer collar (B) with a dial indicator (C). If the clearance is more than the service limit, go to step 5. Standard: 0.-06 – 0.19 mm (0.002 – 0.007 in.) Service Limit: 0.3 mm (0.01 in.) Measure the distance on the spacer collar. If distance is less than the standard, replace the spacer collar with a new one. If distance is within the standard, go to step 6. Standard: 24.03 – 24.06 mm (0.946 – 0.947 in.)