Manual Transmission

Mainshaft Reassembly (cont'd)

13-30 Countershaft Assembly Clearance Inspection

  1. Install the 5th synchro sleeve.
  1. Install the ball bearing (A) using the special tools and a press (B).

  1. Measure the clearance between 1st gear (A) and the countershaft (B) with a feeler gauge (C). If the clearance is more than the service limit, go to step 2.

Standard:

0.03 - 0.12 mm

(0.001 - 0.005 in.)

Service Limit:

0.22 mm (0.009 in.)


  1. Measure the thickness of 1st gear.
  • If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
  • If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.

Standard:

26.91 – 26.94 mm

(1.059 – 1.061 in.)

Service Limit:

26.86 mm (1.057 in.)