Manual Transmission

Countershaft Reassembly (cont'd)

13-35  

Special Tools Required
  • Driver, 07749-0010000
  • Attachment, 42 x 47 mm, 07746-0010300
  • Seal driver, 07947-6890100

NOTE: Refer to the Exploded View as needed during this procedure.

  1. Clean all parts in solvent, dry them and apply lubricant to all contact surfaces except the 3rd/4th and 5th synchro hubs.
  2. Install the needle bearing (A) onto the countershaft (B). Assemble the friction damper (C) and 1st gear (D) together and install them on the countershaft, then install the synchro ring (E) and the synchro spring (F).

  1. Install the 1st/2nd synchro hub (A) by aligning the fingers on the friction damper (B) with 1st/2nd synchro hub grooves.

  1. Install reverse gear, 2nd gear synchro spring and the synchro ring (single cone synchro type) or the double cone synchro assembly (double cone synchro type).
  2. Install the friction damper (A) on the spacer (B) using the special tools and a press.

  1. PRESS