Shafts and Clutches

Sub-shaft Disassembly, Inspection and Reassembly

 14-201  

  1. Remove the 1st gear (see page 14-202).
    1. 1ST GEAR
    2. LOCK NUT (FLANGE NUT)

      19 x 1.25 mm, 93 Nm (9.5 kgf/m, 69 lbf/ft), Replace

    3. CONICAL SPRING WASHER

      Replace

    4. 1ST-HOLD CLUTCH
    5. O-RING, Replace
    6. THRUST WASHER
    7. THRUST NEEDLE BEARING
    8. NEEDLE BEARING
    9. 4TH GEAR
    10. THRUST NEEDLE BEARING
    11. 4TH GEAR COLLAR
    12. NEEDLE BEARING
    13. NEEDLE BEARING STOP
    14. ATF GUIDE CAP, Replace
    15. SUB-SHAFT
  2. Lubricate all parts with ATF during assembly.
  3. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
  4. Inspect the splines for excessive wear and damage.
  5. Check shaft bearing surfaces for scoring and excessive wear.
  6. Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
  7. Install the 1st gear and conical spring washer in the direction shown.