Shafts and Clutches

Sub-shaft 1st Gear Installation

14-203  

Special Tools Required
  • Handle driver, 07749-0010000
  • Driver attachment, 32 x 35 mm, 07746-0010100
  1. Wrap the sub-shaft splines with tape to prevent O-ring damage. Install new O-rings in the sub-shaft grooves, then remove the tape.
  2. Install new O-rings on the sub-shaft.
  3. Assemble the 1st-hold clutch with the related parts.
  4. Place the sub-shaft in the transmission housing and install the 1st-hold clutch assembly (A)

  1. Install the new ATF guide cap (B) in the direction shown using the special tools as shown.

  1. Align the hole (A) of the 1st gear (B) with the hole (C) of the transmission housing, then insert a 8.0 mm (0.31 in.) pin (D) to hold the sub-shaft while tightening the sub-shaft locknut.

  1. Install the new conical spring washer (E) in the direction shown and install the new locknut (F).
  2. Tighten sub-shaft locknut to 93 Nm (9.5 kgf/m, 69 lbf/ft).
    NOTE: Use a torque wrench to tighten the locknut. Do not use an impact wrench.
  3. Remove the 8.0 mm (0.31 in.) pin to hold the sub-shaft.
  4. Stake the locknut into its shaft using a 3.5 mm punch.