End Cover/Intermediate Housing

Intermediate Housing, Reverse Brake and Forward Clutch Installation (cont'd)

 14-378  

  1. If the clearance is out of the service limit, select a new reverse brake end plate from following table, then recheck.

NOTE: If the thickest end plate is installed, but the clearance is still over the standard, replace the reverse brake discs and plates.

REVERSE BRAKE END PLATE

Plate No. Part Number Thickness
1 22551-P4V-003 3.6 mm (0.142 in.)
2 22552-P4V-003 3.8 mm (0.150 in.)
3 22553-P4V-003 4.0 mm (0.157 in.)
4 22554-P4V-003 4.2 mm (0.165 in.)
5 22555-P4V-003 4.4 mm (0.173 in.)
6 22556-P4V-003 4.6 mm (0.181 in.)
7 22557-P4V-003 4.8 mm (0.189 in.)
8 22558-P4V-003 5.0 mm (0.200 in.)

  1. After replacing the reverse brake end plate, make sure that the clearance is within tolerance.
  2. Install the snap ring retainer (A) over the drive pulley shaft (B).

  1. Wrap the drive pulley shaft splines with tape to prevent O-ring damage. Install new O-ring (C) in the drive pulley shaft O-ring grooves, then remove the tape.
  2. Install the forward clutch (D) on the drive pulley shaft, then install the snap ring (E) to secure the forward clutch.
  1. Verify that the snap ring outside diameter is 41.4 mm (1.63 in. ) or less.

  1. Install the ring gear (A) on the forward clutch (B).

  1. Install the input shaft/planetary carrier assembly (C) through the drive pulley shaft (D) with aligning the sun gear (E) to the clutch discs and aligning the planetary carrier to the reverse brake discs.