Transmission Housing/Flywheel Housing

Start Clutch and Flywheel Housing Installation (cont'd)

 14-381  

  1. Install the 25.5 mm cotters to the cotter groove on the driven pulley shaft, theNmeasure the clearance between the cotters (A) and the start clutch guide (B) with a feeler gauge (C).

NOTE: Take measurements in at least three places and use the average as the actual clearance.

STANDARD: 0-0.13 mm (0-0.005 in.)

  1. If the clearance is out of standard, remove the cotters and measure their thickness.
  2. Select and install the new 25.5 mm cotters, then recheck.

    COTTERS, 25.5 mm

    No. Part Number Thickness
    A 90429-P4V-000 2.9 mm (0.114 in.)
    B 90430-P4V-000 3.0 mm (0.118 in.)
    C 90431-P4V-000 3.1 mm (0.122 in.)
    D 90432-P4V-000 3.2 mm (0.126 in.)
  3. After replacing the cotters, make sure that the clearance is within the tolerance.
  4. Install the cotter retainer and snap ring.
  1. Verify that the snap ring outside diameter (A) is 33.9 mm (1.33 in.) or less.

  1. Install the thrust washer (A), thrust needle bearing (B), thrust washer (C), ATF pump drive sprocket hub (D), 22 x 28 mm thrust shim (E) and snap ring (F) on the input shaft (G).