Shafts and Clutches

Countershaft 4th Gear Clearance Inspection (cont'd)

 14-199  

  1. Tighten the locknut (G) to 29 Nm (3.0 kgf/m, 22 lbf/ft). The locknut has left-hand threads.
  1. Measure the clearance between the 2nd gear (A) and 28 mm distance collar (B) with a feeler gauge (C) in at least 3 places. Use the average as the actual clearance.

    STANDARD: 0.10-0.18 mm (0.004-0.007 in.)
  1. If the clearance is out of standard, disassemble the countershaft. Remove the 28 mm distance collar and measure its length.
  1. Select and install a new distance collar, assemble the countershaft, then recheck.

    DISTANCE COLLAR, 28 mm

    No. Part Number Thickness
    1 90503-PC9-000 39.00 mm (1.535 in.)
    2 90504-PC9-000 39.10 mm (1.539 in.)
    3 90505-PC9-000 39.20 mm (1.543 in.)
    4 90507-PC9-000 39.30 mm (1.547 in.)
    5 90508-PC9-000 39.05 mm (1.537 in.)
    6 90509-PC9-000 39.15 mm (1.541 in.)
    7 90510-PC9-000 39.25 mm (1.545 in.)
    8 90511-PC9-000 38.90 mm (1.531 in.)
    9 90512-PC9-000 38.95 mm (1.533 in.)
  2. After replacing the distance collar, make sure the clearance is within standard.
  3. Disassemble the shaft and gears.
  4. Reinstall the bearing in the transmission housing (see page 14-177).