| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Drive pulley shaft |
Diameter of needle bearing contact area |
Flywheel side |
24.007-24.020 mm (0.945-0.946 in.) |
When worn or damaged |
| Forward clutch side |
24.007-24.020 mm (0.945-0.946 in.) |
When worn or damaged |
| I.D. |
at sealing ring |
24.007-24.020 mm (0.945-0.946 in.) |
When worn or damaged |
| Driven pulley shaft |
Diameter of needle bearing contact area |
Start clutch side |
43.981-43.991 mm (1.7315-1.7319 in.) |
When worn or damaged |
| Thrust clearance |
Start clutch side |
0-0.13 mm (0-0.005 in.) |
- |
| Cotter, 25.5 mm thickness (Start clutch hub) |
A |
2.90 mm (0.114 in.) |
When worn or damaged |
| B |
3.00 mm (0.118 in.) |
When worn or damaged |
| C |
3.10 mm (0.122 in.) |
When worn or damaged |
| D |
3.20 mm (0.126 in.) |
When worn or damaged |
| Starter clutch feed pipe O.D. |
End cover side |
6.97-6.98 mm (0.274-0.275 in.) |
6.95 mm (0.274 in.) |
| Flywheel housing side |
8.97-8.98 mm (0.353-0.354 in.) |
8.95 mm (0.352 in.) |
| Driven pulley shaft feed pipe O.D. |
|
11.47-11.48 mm (0.4516-0.4520 in.) |
11.45 mm (0.451 in.) |
| Start clutch feed pipe bushing I.D. |
End cover side |
7.00-7.015 mm (0.2756-0.2762 in.) |
7.030 mm (0.277 in.) |
| Flywheel housing side |
9.0-9.015 mm (0.354-0.355 in.) |
9.03 mm (0.356 in.) |
| Driven pulley shaft feed pipe bushing I.D. |
|
11.50-11.518 mm (0.4528-0.4535 in.) |
11.533 mm (0.454 in.) |
| Start clutch end plate I.D. |
|
88.90-88.935 mm (3.500-3.501 in.) |
When worn or damaged |
| Secondary gear shaft |
Thrust clearance |
|
0-0.15 mm (0-0.006 in.) |
- |
| Thrust shim, 25 x 35 mm thickness |
A |
2.80 mm (0.110 in.) |
When worn or damaged |
| B |
2.90 mm (0.114 in.) |
When worn or damaged |
| C |
3.00 mm (0.118 in.) |
When worn or damaged |
| D |
3.10 mm (0.122 in.) |
When worn or damaged |
| E |
3.20 mm (0.126 in.) |
When worn or damaged |
| F |
3.30 mm (0.130 in.) |
When worn or damaged |
| G |
3.40 mm (0.134 in.) |
When worn or damaged |
| H |
3.50 mm (0.138 in.) |
When worn or damaged |
| I |
3.60 mm (0.142 in.) |
When worn or damaged |
| J |
3.70 mm (0.146 in.) |
When worn or damaged |
| K |
3.80 mm (0.150 in.) |
When worn or damaged |
| Sealing ring groove width |
|
2.50-2.65 mm (0.098-0.104 in.) |
2.655 mm (0.105 in.) |
| Park gear and pawl |
|
|
|
When worn or damaged |
