Starting System

Starter Overhaul (cont'd)

4-16  

Starter Brush Holder Test:

  1. Check that there is no continuity between the (+) brush holder (A) and (-) brush holder (B). If there is continuity, replace the brush holder assembly.

D15Y2, D16W7 (KG model), D16W8, D17Z1 (Except Malaysia model), D17Z2, D17Z3, D17A1, D17A2 (Except Malaysia model), D17A5 (Except Indonesia model) engines:

D15Y3 (Philippine model), D16W9 (Philippine model), D17Z1 (Malaysia model), D17Z5, D17A2 (Malaysia model), D17A5 (Indonesia model) engines:

Brush Spring Inspection (D15Y2, D16W7 (KG model), D16W8, D17Z1 (Except Malaysia model), D17Z2, D17Z3, D17A1, D17A2 (Except Malaysia model), D17A5 (Except Indonesia model) engines)

  1. Insert the brush (A) into the brush holder, and bring the brush into contact with the commutator, then attach a spring scale (B) to the spring (C). Measure the spring tension at the moment the spring lifts off the brush.

Spring Tension:

13.7 - 17.7 N (1.40 - 1.80 kgf, 3.09 - 4.00 lbf)