Charging System

Alternator Overhaul (cont'd)

4-34  

  1. If you are not replacing the front bearing and/or rear bearing, go to step 15. Clamp the rotor in a soft-jawed vice, then remove the pulley locknut.

  1. Remove the rotor using a puller as shown.

  1. Inspect the rotor shaft for galling, and inspect the bearing journal surface in the drive-end housing for seizure marks.
  • If either the rotor or drive-end housing is damaged, replace the alternator.
  • If both the rotor and the drive-end housing are OK, go to step 10.

  1. Remove the rear bearing using the puller as shown.

  1. Use a hand press to install the new rear bearing. Apply pressure only on the inner race to avoid damaging the bearing.