Shafts and Clutches

Mainshaft 2nd Gear Clearance Inspection (cont'd)

 14-194

Mainshaft Sealing Rings Replacement

  1. If the clearance is out of standard, remove the 36.5 x 55 mm thrust washer and measure its thickness.
  1. Select and install a new thrust washer, then recheck.

    THRUST WASHER, 36.5 x 55 mm

    No. Part Number Thickness
    1 90441-P4P-000 4.00 mm (0.157 in.)
    2 90442-P4P-000 4.05 mm (0.159 in.)
    3 90443-P4P-000 4.10 mm (0.161 in.)
    4 90444-P4P-000 4.15 mm (0.163 in.)
    5 90445-P4P-000 4.20 mm (0.165 in.)
    6 90446-P4P-000 4.25 mm (0.167 in.)
    7 90447-P4P-000 4.30 mm (0.169 in.)
    8 90448-P4P-000 4.35 mm (0.171 in.)
    9 90449-P4P-000 4.40 mm (0.173 in.)
    10 90450-P4P-000 4.45 mm (0.175 in.)
  2. After replacing the thrust washer, make sure the clearance is within standard.
  3. Disassemble the shaft and gears.
  4. Reinstall the bearing in the transmission housing (see page 14-177).

 The sealing rings on the mainshaft are synthetic resin with chamfered ends. Check the condition of the sealing rings and replace them only if they are worn, distorted, or damaged.
  1. For a better fit, squeeze the sealing rings together slightly before installing them.

  1. Apply ATF to the new sealing rings, then install them on the mainshaft.

  1. After installing the sealing rings, verify the following:
  • The rings are fully seated in the groove.
  • The ring are not twisted.
  • The chamfered ends of the ring are properly joined.