Standards and Service Limits

Clutch

2-10  

Item Measurement Qualification Standard or New Service Limit
Clutch pedal Height from the floor   198 mm (7.8 in.) -
Stroke   130-140 mm (5.1-5.5 in.) -
Play   8-18 mm (0.3-0.7 in.) -
Disengagement height from the floor   113 mm (4.4 in.) min. -
Flywheel Runout on clutch mating surface   0.06 mm (0.002 in.) max. 0.15 mm (0.006 in.)
Clutch disc Rivet head depth D17A engine 1.65-2.25 mm (0.065-0.089 in.) 0.8 mm (0.03 in.)
Except D17A engine 1.2-1.7 mm (0.047-0.067 in.) 0.2 mm (0.01 in.)
Thickness   8.3-9.0 mm (0.33-0.35 in.) 5.7 mm (0.22 in.)
Pressure plate Warpage   0.03 mm (0.001 in.) max. 0.15 mm (0.006 in.)
Height of diaphragm spring fingers Measure with feeler gauge and special tool D16W7, D16W8, D16W9, D16V2 engines 0.6 mm (0.02 in.) max. 0.8 mm (0.03 in.)
Except D16W7, D16W8, D16W9, D16V2 engines 0.6 mm (0.02 in.) max. 1.0 mm (0.04 in.)