| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Transmission oil |
Capacity |
|
For fluid change: 1.5 l (1.6 US qt, 1.3 Imp qt) |
|
| For overhaul: 1.6 l (1.7 US qt, 1.4 Imp qt) |
|
| Mainshaft |
End play |
|
0.11-0.18 mm (0.004-0.007 in.) |
Adjust |
| Diameter of ball bearing contact area (clutch housing side) |
|
25.977-25.990 mm (1.0227-1.0232 in.) |
25.92 mm (1.021 in.) |
| Diameter of spacer collar contact area |
|
28.980-28.993 mm (1.1409-1.1415 in.) |
28.930 mm (1.1390 in.) |
| Diameter of needle bearing contact area |
|
34.984-35.000 mm (1.3773-1.3780 in.) |
34.93 mm (1.375 in.) |
| Diameter of ball bearing contact area (transmission housing side) |
|
25.987-26.000 mm (1.0231-1.0236 in.) |
25.93 mm (1.020 in.) |
| Run out |
|
0.02 mm (0.001 in.) max. |
0.05 mm (0.002 in.) |
| Mainshaft 3rd and 4th gears |
I.D. |
|
39.009-39.025 mm (1.5358-1.5364 in.) |
39.070 mm (1.5382 in.) |
| End play |
3rd gear |
0.06-0.21 mm (0.002-0.008 in.) |
0.33 mm (0.013 in.) |
| 4th gear |
0.06-0.19 mm (0.002-0.007 in.) |
0.31 mm (0.012 in.) |
| Thickness |
3rd gear |
27.92-27.97 mm (1.099-1.101 in.) |
27.85 mm (1.096 in.) |
| 4th gear |
27.02-27.07 mm (1.064-1.066 in.) |
26.95 mm (1.061 in.) |
| Mainshaft 5th gear |
I.D. |
|
39.009-39.025 mm (1.5358-1.5364 in.) |
39.070 mm (1.5382 in.) |
| End play |
|
0.06-0.19 mm (0.002-0.007 in.) |
0.31 mm (0.012 in.) |
| Thickness |
|
28.92-28.97 mm (1.139-1.141 in.) |
28.85 mm (1.136 in.) |
| Countershaft |
Diameter of needle bearing contact area (clutch housing side) |
|
34.000-34.015 mm (1.3386-1.3392 in.) |
33.95 mm (1.337 in.) |
| Diameter of ball bearing contact area (transmission housing side) |
|
24.980-24.993 mm (0.9835-0.9840 in.) |
24.93 mm (0.981 in.) |
| Diameter of 1st gear contact area |
|
37.984-38.000 mm (1.4954-1.4961 in.) |
37.934 mm (1.493 in.) |
| Run out |
|
0.02 mm (0.001 in.) max. |
0.05 mm (0.002 in.) |
| Countershaft 1st gear |
I.D. |
|
43.009-43.025 mm (1.6932-1.6939 in.) |
43.070 mm (1.6957 in.) |
| Endplay |
|
0.03-0.10 mm (0.001-0.039 in.) |
0.22 mm (0.009 in.) |
| Thickness |
|
26.91-26.94 mm (1.059-1.061 in.) |
- |
| Countershaft 2nd gear |
I.D. |
|
45.009-45.025 mm (1.7720-1.7726 in.) |
45.070 mm (1.7744 in.) |
| End play |
|
0.04-0.12 mm (0.002-0.005 in.) |
0.24 mm (0.009 in.) |
| Thickness |
|
27.41-27.46 mm (1.079-1.081 in.) |
27.36 mm (1.077 in.) |
| Countershaft 2nd gear spacer collar |
I.D. |
|
34.000-34.010 mm (1.3386-1.3390 in.) |
34.040 mm (1.3402 in.) |
| O.D. |
|
39.989-40.000 mm (1.5744-1.5748 in.) |
39.930 mm (1.5720 in.) |
| Length |
|
27.53-27.56 mm (1.084-1.085 in.) |
27.51 mm (1.083 in.) |
