| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Countershaft |
Diameter of needle bearing contact area |
at left end |
36.004-36.017 mm (1.4175-1.4180 in.) |
When worn or damaged |
| at 3rd gear |
35.980-35.996 mm (1.4165-1.4172 in.) |
When worn or damaged |
| at 4th gear |
27.980-27.993 mm (1.1016-1.1021 in.) |
When worn or damaged |
| at reverse gear collar |
31.975-31.991 mm (1.2589-1.2595 in.) |
When worn or damaged |
| at 1st gear collar |
31.975-31.991 mm (1.2589-1.2595 in.) |
When worn or damaged |
| I.D. of gears |
1st gear |
38.000-38.016 mm (1.4961-1.4967 in.) |
When worn or damaged |
| 3rd gear |
41.000-41.016 mm (1.6142-1.6148 in.) |
When worn or damaged |
| 4th gear |
33.000-33.016 mm (1.2992-1.2998 in.) |
When worn or damaged |
| Reverse gear |
38.000-38.016 mm (1.4961-1.4967 in.) |
When worn or damaged |
| End play of gears |
1st gear |
0.1-0.5 mm (0.004-0.020 in.) |
- |
| 3rd gear |
0.05-0.17 mm (0.002-0.007 in.) |
- |
| 4th gear |
0.10-0.18 mm (0.004-0.007 in.) |
- |
| Reverse gear |
0.10-0.25 mm (0.004-0.010 in.) |
- |
| 28 mm distance collar length |
No. 1 |
39.00 mm (1.535 in.) |
- |
| No. 2 |
39.10 mm (1.539 in.) |
- |
| No. 3 |
39.20 mm (1.543 in.) |
- |
| No. 4 |
39.30 mm (1.547 in.) |
- |
| No. 5 |
39.05 mm (1.537 in.) |
- |
| No. 6 |
39.15 mm (1.541 in.) |
- |
| No. 7 |
39.25 mm (1.545 in.) |
- |
| No. 8 |
38.90 mm (1.531 in.) |
- |
| No. 9 |
38.95 mm (1.533 in.) |
- |
| 3rd gear collar length |
|
20.65-20.70 mm (0.8130-0.8150 in.) |
- |
| Reverse gear collar length |
|
14.5-14.6 mm (0.571-0.575 in.) |
- |
| Reverse gear collar flange thickness |
|
2.4-2.6 mm (0.094-0.102 in.) |
When worn or damaged |
| 1st gear collar length |
|
14.5-14.6 mm (0.571-0.575 in.) |
- |
| 1st gear collar flange thickness |
|
2.4-2.6 mm (0.094-0.102 in.) |
When worn or damaged |
| 3rd gear splined washer thickness |
|
4.95-5.00 mm (0.195-0.197 in.) |
When worn or damaged |
| 3rd clutch feed pipe O.D. |
At 15 mm (0.6 in.) from end |
7.97-7.98 mm (0.3138-0.3142 in.) |
7.95 mm (0.313 in.) |
| 3rd clutch feed pipe bushing I.D. |
|
8.000-8.022 mm (0.3150-0.3158 in.) |
8.03 mm (0.316 in.) |
| Reverse selector hub O.D. |
|
51.87-51.90 mm (2.042-2.043 in.) |
When worn or damaged |
| 1st gear I.D. of one-way clutch contact area |
|
83.339-83.365 mm (3.2810-3.2821 in.) |
When worn or damaged |
| Park gear diameter of one-way clutch area |
|
66.685-66.698 mm (2.6254-2.6259 in.) |
When worn or damaged |
