Standards and Service Limits
|
2-17 |
Item | Measurement | Qualification | Standard or New | Service Limit | |
Reverse idler gear | Reverse idler gear shaft diameter at needle bearing contact area | 13.990-14.000 mm (0.5508-0.5512 in.) | When worn or damaged | ||
I.D. | 18.007-18.020 mm (0.7089-0.7094 in.) | When worn or damaged | |||
End play | 0.05-0.18 mm (0.002-0.007 in.) | - | |||
I.D. of reverse idler gear shaft holder | 14.416-14.434 mm (0.5676-0.5683 in.) | When worn or damaged | |||
Sub-shaft | Diameter of needle bearing contact area | at transmission housing | 25.991-26.000 mm (1.023-1.024 in.) | When worn or damaged | |
at 4th gear collar | 23.9935-23.0065 mm (0.9446-0.9058 in.) | When worn or damaged | |||
4th gear I.D. | 32.000-32.016 mm (1.2600-1.2605 in.) | When worn or damaged | |||
4th gear end play | 0.05-0.17 mm (0.002-0.007 in.) | - | |||
4th gear collar length | 24.0-24.1 mm (0.945-0.949 in.) | - | |||
4th gear collar flange thickness | 2.95-3.10 mm (0.116-0.122 in.) | When worn or damaged | |||
4th gear thrust washer thickness | 2.93-3.00 mm (0.115-0.118 in.) | When worn or damaged | |||
1st-clutch feed pipe O.D. | at 15 mm (0.6 in.) from end | 7.97-7.98 mm (0.3138-0.3142 in.) | 7.95 mm (0.313 in.) |
Item | Measurement | Qualification | Standard or New | |||
Wire Diameter | O.D. | Free Length | No. of Coil | |||
Main valve body springs (see page 14-183) | Relief valve spring | 1.1 mm (0.043 in.) | 8.6 mm (0.339 in.) | 37.1 mm (1.4161 in.) | 13.4 | |
Modulator valve spring | 1.4 mm (0.055 in) | 9.4 mm (0.370 in.) | 33.8 mm (1.331 in.) | 10.9 | ||
CPB valve spring | 1.0 mm (0.039 in.) | 8.1 mm (0.319 in.) | 40.9 mm (1.610 in.) | 16.2 | ||
1-2 shift valve spring | 0.9 mm (0.035 in.) | 7.6 mm (0.299 in.) | 41.3 mm (1.626 in.) | 16.3 | ||
2nd orifice control valve spring | 0.7 mm (0.028 in.) | 6.6 mm (0.260 in.) | 34.8 mm (1.370 in.) | 22.0 | ||
Servo control valve spring | 1.0 mm (0.039 in.) | 8.1 mm (0.319 in.) | 52.1 mm (2.051 in.) | 20.8 | ||
Regulator valve body springs (see page 14-186) | Stator reaction spring | 4.5 mm (0.177 in.) | 35.4 mm (1.394 in.) | 30.3 mm (1.193 in.) | 1.9 | |
Regulator valve spring A | 1.9 mm (0.075 in.) | 14.7 mm (0.579 in.) | 77.4 mm (3.047 in.) | 15.2 | ||
Regulator valve spring B | 1.8 mm (0.071 in.) | 9.6 mm (0.378 in.) | 44.0 mm (1.732 in.) | 12.6 | ||
Cooler relief valve spring | 1.0 mm (0.039 in.) | 8.4 mm (0.331 in.) | 33.8 mm (1.331 in.) | 8.2 | ||
Torque converter check valve spring | 1.0 mm (0.039 in.) | 8.4 mm (0.331 in.) | 33.8 mm (1.331 in.) | 8.2 | ||
Lock-up control valve spring | 0.8 mm (0.031 in.) | 6.0 mm (0.236 in.) | 38.4 mm (1.512 in.) | 30.3 |