| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Mainshaft 4th and 5th gears spacer collar |
I.D. |
|
29.002-29.012 mm (1.1418-1.1422 in.) |
29.060 mm (1.1441 in.) |
| O.D. |
|
34.989-35.000 mm (1.3775-1.3780 in.) |
34.930 mm (1.3752 in.) |
Length
 |
A |
51.97-52.03 mm (2.046-2.048 in.) |
- |
| B |
24.03-24.06 mm (0.946-0.947 in.) |
- |
| Reverse idler gear |
I.D. |
|
15.016-15.043 mm (0.5912-0.5922 in.) |
15.080 mm (0.5937 in.) |
| Gear-to-reverse gear shaft clearance |
|
0.032-0.077 mm (0.0012-0.0030 in.) |
0.140 mm (0.0055 in.) |
| Synchro ring |
Ring-to-gear clearance |
Ring pushed against gear |
0.85-1.10 mm (0.033-0.043 in.) |
0.4 mm (0.016 in.) |
| Dual cone synchro |
Outer synchro ring-to-synchro cone clearance |
Ring pushed against gear |
0.5-1.0 mm (0.02-0.04 in.) |
0.3 mm (0.01 in.) |
| Synchro cone-to-gear clearance |
Ring pushed against gear |
0.5-1.0 mm (0.02-0.04 in.) |
0.3 mm (0.01 in.) |
| Outer synchro ring-to-gear cone clearance |
Ring pushed against gear |
0.95-1.68 mm (0.037-0.066 in.) |
0.6 mm (0.02 in.) |
| Shift fork |
Finger thickness |
1st-2nd and 3rd-4th forks |
7.4-7.6 mm (0.29-0.30 in.) |
- |
| 5th fork |
6.7-6.9 mm (0.26-0.27 in.) |
- |
| Fork-to-synchro sleeve clearance |
|
0.35-0.65 mm (0.014-0.026 in.) |
1.00 mm (0.039 in.) |
| Reverse shift fork |
Pawl groove width |
|
13.8-14.1 mm (0.543-0.555 in.) |
15.5 mm (0.610 in.) |
| Fork-to-reverse idler gear clearance |
|
1.6-2.2 mm (0.06-0.09 in.) |
2.8 mm (0.11 in.) |
| Shift arm |
I.D. |
|
13.973-14.000 mm (0.5501-0.5512 in.) |
- |
| Shift fork diameter at contact area |
|
12.9-13.0 mm (0.508-0.512 in.) |
- |
| Shift arm-to-shift lever clearance |
|
0.2-0.5 mm (0.008-0.020 in.) |
0.62 mm (0.024 in.) |
| Select lever |
Finger width |
|
14.75-14.95 mm (0.581-0.589 in.) |
- |
| Shift lever |
Shaft-to-select lever clearance |
|
0.05-0.40 mm (0.002-0.016 in.) |
0.6 mm (0.024 in.) |
| Groove (to select lever) |
|
15.00-15.15 mm (0.591-0.596 in.) |
- |
| Shaft-to-shift arm clearance |
|
0.013-0.07 mm (0.0005-0.003 in.) |
0.1 mm (0.004 in.) |
| M/T differential carrier |
Pinion shaft contact area I.D. |
|
18.010-18.028 mm (0.7091-0.7098 in.) |
- |
| Carrier-to-pinion shaft clearance |
|
0.027-0.057 mm (0.0011-0.0022 in.) |
0.100 mm (0.0039 in.) |
| Driveshaft contact area I.D. |
|
26.025-26.045 mm (1.0246-1.0254 in.) |
- |
| M/T differential pinion gear |
Backlash |
|
0.05-0.15 mm (0.002-0.006 in.) |
- |
| I.D. |
|
18.042-18.066 mm (0.7103-0.7113 in.) |
- |
| Pinion gear-to-pinion shaft clearance |
|
0.059-0.095 mm (0.0023-0.0037 in.) |
0.150 mm (0.0059 in.) |
